Mechanical Integrity and Materials Engineering
Better materials and reliability solutions for better processes
Our service ...
… is providing high quality solutions in the area of mechanical integrity including materials engineering for your demands on a global basis (Asia, Europe and Americas). Within the wide range of our activities we focus on two main working topics in order to optimize your benefit:
Manufacturing Support Services (MSS)
Those services are designed to provide tailor-made cost effective solutions for operational facilities. We help you to maintain the integrity and improve the reliability of your equipment by providing very specialized value-added services in the areas of materials/ corrosion engineering, inspection technology as well as implementing and supporting risk management programs.
In detail, we specialize
- Providing Reliability Centered Maintenance Expertise
- Knowledge (Risk) Based Inspection Assessments & Implementation and Inspection Planning
- Fitness for Service Assessments supporting Reliability, Maintenance and Inspection
- Providing Materials and Corrosion Preventing Consulting, including seal and lubricant technology
- Root cause failure analysis for metals, nonmetallic materials, liner and coatings to find economic solutions
- Mechanical, metallographic, corrosion and non-destructive material testing
- Water Treatment, effectiveness monitoring and consulting
Quality Assurance and Quality Control (QA/QC)
Our services for capital and small investment projects include providing specialized engineering and fabrication knowledge and services to Engineering Companies and enduser within Chemical Process Industry, and the Pharmaceutical Industry. You specify the general approach to be applied from bare bone engineering concept with minimum QA/QC input up to full Life Cycle Cost approach taking all cost aspects in consideration, namely investment cost and the lifetime operational/maintenance costs as well. We will ensure that the quality requirements are fulfilled, the project budget and project will not be jeopardized by vendors who do not perform adequately.
Consequently, the performance of investment projects and Procurement activities is subject increasingly to national and international laws and regulations. The varying requirements and increased complexity encountered in this context make it difficult to ensure the necessary quality standards for equipment. We stand on your side to tackle these challenges with our QA/QC services from the most important industrial continents: Americas, Asia and Europe.
We combine our expertise in the fields of
- Materials Technology
- Manufacturing/Fabrication
- NDE Technology and
- Manufacturer/Supplier Market to serve you with the following services:
Project specific QA & QC Program
- Vendor & Supplier Selection/Sourcing/Audits
- Sourcing/Auditing of assisting QA/QC agencies and EPC Contractors
- Process specific materials selection & materials reviews
- Equipment List Review/Analysis to develop a prioritized QA Plan and suggest appropriate hold points
- Preparation of QA/QC related Engineering Specification section like Fabrication & Welding Technology, and appropriate NDE Technology
- Vendor Data/Spec and drawing reviews
- Painting, Coating & Insulation Specification
Specialized Knowledge
- NDE Technology & Equipment including in-house developments
- Metallurgy, Materials Technology, Welding Technology
- Troubleshooting support to resolve non-conformance issues during the fabrication and construction phase of an investment project
- Providing Expertise of American, German and Chinese codes and other national and international Requirements, i.e. OSHA, EPA and PEA
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