Materials Technology / Mechanical Integrity
The departments of Materials Technology / Mechanical Integrity are integrated service provider on a global basis to Bayer facilities in Asia, Europe, Americas, customers in Bayer’s CHEMPARKS, and clients on the public market.
We would like you to leaverage your business success by utilizing specialized Technology, Methodologies, Tools and expierenced engineering consultants and technicians with a broad range of academic, technical and hands-on competencies needed in providing high quality and economical solutions. On one hand we are partners to customers to cost effectively manage integrity & performance of plant assets throughout the entire life cycle. On the other hand we are an innovative solution provider related to all questions concerning customer’s key or functional materials.
Our major services or areas of competencies can be described as follows:
- Asset Integrity Management & Maintenance Excellence consulting services including customized Condition Monitoring Technology beyond routine methods used in maintenance organizations for the last one and a half decades
- Mechanical Integrity / PSM consulting services including audits and gap analysis
- Risk-Based Asset Integrity Management from assessments to final implementation of RBI systems solutions, including the resale of commercial and the sale of BTS-owned systems solutions for inspection management (KBI-S)
- Plant Inspection, standard and advanced NDE technology, certified NDE technicians and NDE engineers
- Materials & Corrosion Prevention consulting services and systems solutions (PRINCE Xperience)
- Metallurgical & Microscopic Root Cause Failure Analysis and problem resolution for any materials, coatings or liners
- Design and implementation of In-situ Corrosion (baycorroxxion™) and Condition Monitoring technology as well as corresponding consulting services
- Quality Assurances concepts, support for global equipment and materials sourcing procurement, quality control services for supplier and fabricator surveillance
- Characterization of Functional Materials (in-situ catalysis characterization, temperature programmed methods, permeation, electrochemical testing…)
- Surface analysis and Nano analytics (Electron Microscopy SEM & TEM, AFM, XPS, SIMS, CLSM…)
All those competencies, technology, methodologies and tools are employed for our Asset Integrity Management (AIM) approach for Chemical Process industry plants with the objectives to
- Improve safety and reliability,
- Reduce risk, and
- Improve efficiency
for the plant owners’ and its stakeholders’ benefits. The primary objective of any integrity management program is to maintain the asset in a fitness-for-purpose condition while extending the remaining life in the most reliable, safe and cost-effective manner.
The entire product line Materials Technology / Mechanical Integrity – outlined in detail in the the attached brochures, flyers – are intended to support your efforts to achieve Operational / Maintenance Excellence which matches Best-in-Class Performance. You may count on the experiences and state-of-the art expertise of an owner user service provider of a global player in the Chemical Process Industry with more than 50 years of existence. Despite of the long track of departments history, you might expect top notch technology, methodologies, tools of an engineering services provider which belongs to a well known global company with the mission statement called: “Science For A Better Life”.
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