Process Analysis
Process Analysis and Optimization by Process Simulation
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In your production processes, you may face a number of tasks such as:
- developing a concept to increase capacity;
- measuring and updating the mass and energy balances of the facility;
- reducing energy consumption;
- determining the most cost-effective operating point;
- avoiding off-spec product.
In process plants, the relationships are usually so complex that it is impossible to measure them by simple means. Process analysis quantifies these relationships using process simulation models which offer a quick and effective means of handling the tasks listed above. However, the efficient development of such models requires a high level of expertise. It is usually only large chemical companies that can afford to maintain the necessary knowledge, tools and resources. In such companies, process models have a strategic significance and are used as the information interface in all phases of the process life cycle.
Bayer Technology Services has consolidated Bayer’s expertise in process simulation. We have many years of experience in solving process engineering problems with the aid of simulation models and place this knowledge at your disposal – either in the form of an allround service or in support of your own modeling activities. We develop models for various purposes, such as:
- mass and energy balances;
- product quality forecasts;
- debottlenecking studies and troubleshooting;
- process optimization;
- plant design, process and scale-up concepts.
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